Asphalt drum mix plants

Models available in Drum mix plant : DM 35: Cap30 – 40 TPH / DM 45: Cap40 – 60 TPH / DM 50: Cap60 – 90 TPH / DM 60: Cap90 – 120 TPH

COLD FEED HOPPERS: Four Aggregate Bins, Individual variable drives under each bin with precision gates, No Flow Indicator Device, One bin Vibrator Motor, Highly Accurate Conveying System.
SLINGER CONVEYOR: Transfer the aggregates to the Drying and Mixing Unit.
CONTINUOUS ELECTRONIC WEIGHING SYSTEM : The State-of-the-Art Software System Processes and meters the mix proportioning. The feedback from the load cell is processed by PLC, which further automatically controls and processes the bitumen and filler proportioning.
DRYING AND MIXING UNIT : Aggregates are heated and mixed with asphalt binder and filler contents in the Drying & Mixing Unit. The Inherent Primary Multi-Cyclone Dust Collection unit is capable to collect dust from the drum unit. The unit includes Pressure Jet oil Burner with Blower.
LOAD OUT CONVEYOR WITH G.O.B HOPPER : The Mix Materials is discharged by the plant into the Load Out Conveyor equipped with Hydraulically operated clamshell gate to allow truck changing without spillage.
BITUMEN STORAGE TANK : Skid mounted high capacity hot oil jacketed gear type pump, controlled by an AC / DC variable speed drive feeds the amount of the Thermo drum unit. The fully automatic SCADA / PLC control ensures a precise metering of bitumen.
FILLER STORAGE UNIT : 1.5 tons of filler storage and feeding solutions for the customers to choose from, depending on the site requirements. A variable speed computerized synchronized metering system ensures the right proportioning in the mix.

STANDARD FEATURES

  • Modern Drum mix Technology
  • Produces High Quality Homogeneous Mixing
  • Stationery or Mobile.
  • High Production Rate
  • Quality Oil Burners
  • Highly Accurate Aggregate Feeders
  • Low Dust Emissions
  • Plant Mounted Discharge Conveyor with Surge Hopper
  • Automatic Computerized Control System

AUTOMATIC PRESSURE JET OIL BURNER

  • Higher Fuel efficiency
  • Various Fuel Options
  • Electric Spark Ignition
  • Dynamically balanced blower
  • Automatic damper control for
  • Regulating sufficient flow of Air
  • Electronic photocell based flame
  • Monitoring Device.

COMPUTERIZED CONTROL PANEL

WE GIVE COMPUTERIZED CONTROL PANEL WITH BELOW FEATURES:

  • Display of All Process Control Parameters
  • A.C. / D.C Variable Drives
  • Actual Percentage, Kg / Min, Temperature
  • Status of all Electric Motors on MIMIC
  • Controlling of Burners
  • Provision to Print, Store and Edit Production
  • Details Mix Proportions Etc

TECHNICAL SPECIFICATION

DESCRIPTION DM-35
(30-45 TPH)
DM-45
(40-60 TPH)
DM-50
(60-90 TPH)
DM-60
(90-120 TPH)
AGGREGATE BIN FEEDER
• No. of Bins/Storage
• Drive Motors
• Belts & Vibrator
• Total Load
4 Bin: 31 tons
2HP×4
500×2.2 Mtr × 3 Ply
5HP, 1HP, 14HP
4 Bin: 31 tons
2HP×4
500×3 Mtr × 3 Ply
5HP, 1HP, 14HP
4 Bin: 40 tons
2HP×4
500×3 Mtr × 3 Ply
5HP, 1HP, 14HP
4 Bin: 56 tons
3HP×4
500×3 Mtr × 3 Ply
5HP, 1HP, 18HP
OVER SIZE REMOVAL SCREEN
• Motor
• Mesh
2 HP
65×65 mm
2 HP
65×65 mm
2 HP
65×65 mm
2 HP
65×65 mm
SLINGER CONVEYOR
• Motor
• Belt
5 HP
500×15 Mtr × 3 Ply
5 HP
500×15 Mtr × 3 Ply
5 HP
500×15 Mtr × 3 Ply
5 HP
500×15 Mtr × 3 Ply
THERMO DRUM UNIT
• Drive Motor
• Burner Power
• Exhauster (CFM)
• Exhaust Motor
15 HP
7 HP
5000
10 HP
20 HP
7 HP
10500
20 HP
25 HP
10.5 HP
14500
25 HP
40 HP
15 HP
17500
30 HP
MULTI CONE DUST COLLECTOR
• Cones
• Screw Drive
5 Nos
1.5 HP
15 Nos
1.5 HP
20 Nos
1.5 HP
24 Nos
1.5 HP
FUEL TANK
• Capacity
1000 Ltr 2000 Ltr 3000 Ltr 5000 Ltr
G.O.B HOPPER CAPACITY 1 TON 1 TON 1 TON 1 TON
LOAD OUT CONVEYOR (H.R)
• Belt
• Power Pack
• Drive Motor
500×15 Mtr
2 HP
5 HP
500×16 Mtr
2 HP
5 HP
600×17.9 Mtr
2 HP
5 HP
600×17.9 Mtr
3 HP
7.5 HP
BITUMEN TANK
• Capacity & Shape
• Drive Motor
• Pump
• Hot Oil Motor
15T (O-Shape)
5 HP
50.8×50.8 mm
19.05×19.05 mm
15T (O-Shape)
5 HP
50.8×50.8 mm
19.05×19.05 mm
20T (O-Shape)
5 HP
50.8×50.8 mm
19.05×19.05 mm
20T (O-Shape)
5 HP
50.8×50.8 mm
19.05×19.05 mm
MINERAL FILLER UNIT
• Drive Motor
• Rotary Valve
• Capacity
• Air Compressor
2 HP
100 mm
1.5 CM
5 HP
2 HP
150 mm
1.5 CM
7.5 HP
2 HP
150 mm
1.5 CM
7.5 HP
2 HP
150 mm
1.5 CM
7.5 HP
TOTAL CONNECTED LOAD (AC/DC) 64.5 HP 92 HP 105.5 HP 137.5 HP
OPEN LAND REQUIREMENT 25×25 MTR 35×35 MTR 37.5×37.5 MTR 40×40 MTR
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